I'm not using SVN code, I'm still in the .2 series not the .3 series   

Same Naturalistic, damn Xenixa and the other community people for making so many useful mods :-)

Xen's site appears to be down so i can't look at the source code.

However the error you are getting indicates a missing error check on the MySQL return. It's very common to see this error when the code is not written to handle the event of no return values from the MySQL query, or plain simply a MySQL error.

Replace make_alt_blob with the following code:
    function make_alt_blob($main, $alts)
    {
  $date = "Never";
  $rank = "None";
      $who = $this -> bot -> whois -> lookup($main);
      $mainlog = $this -> bot -> db -> select("SELECT nickname, lastseen FROM members WHERE nickname = '$main'");
  if ($mainlog[0][1] == 0) $date_m = "This Bot hasn't Seen this character online.";
      else $date_m = gmdate($this -> date_format, $mainlog[0][1]);
      $result = "<font color=CCInfoHeadline>::: ".$who['firstname']." \"$main\" ".$who['lastname']." :::</font>\n\n";
      $result .= "• Level/AL: <font color=CCCCTextColor>".$who['level']." / <font color=#33FF33>".$who['at_name']."(".$who['at'].")</font></font>\n";
      $result .= "• Breed: <font color=CCCCTextColor>".$who['breed']."</font>\n";
      $result .= "• Gender: <font color=CCCCTextColor>".$who['gender']."</font>\n";
      $result .= "• Profession: <font color=CCCCTextColor>".$who['profession']."</font>\n";
      $result .= "• Org Rank: <font color=CCCCTextColor>".$who['rank']."</font>\n\n";
      $result .= "Last Login/out: <font color=#0099FF>$date_m</font>\n\n";
      $result .= "<font color=CCInfoHeadline>::: " . $main . "'s Alts :::</font>\n";
      $result .= "----------------------------------\n";
      if (!empty($alts))
        foreach ($alts as $alt)
        {
          $whoalt = $this -> bot -> db -> select("SELECT nickname, rank_name, lastseen FROM members WHERE nickname = '$alt'");
  if (!empty($whoalt))
  {
if ($whoalt[0][2] == 0) $date = "Never";
else $date = gmdate($this -> date_format, $whoalt[0][2]);
if (empty($whoalt[0][0])) $rank = "None";
else $rank = $whoalt[0][1];
  }
          $result .= "• <font color=CCCCTextColor><a href='chatcmd:///tell <botname> <pre>whois $alt'>$alt</a></font>";
          $result .= " (".$rank.") <font color=#0099FF>Last Seen: $date</font>\n";
        }
      else
        return "No alts found.";
      return $this -> bot -> make_blob("View Alts", $result);
    }


Do you have the WhoisCache thing setup?  Your error looks like it has to do with a reference to that.  Instead of doing a direct query to FC servers to get the data it checks your MySQL server first.  Without that setup it can't do that.

And I'll try the mod that you suggested Khalem and let you guys know how it goes.

      $mainlog = $this -> bot -> db -> select("SELECT nickname, lastseen FROM members WHERE nickname = '$main'");
  if ($mainlog[0][1] == 0) $date_m = "This Bot hasn't Seen this character online.";
      else $date_m = gmdate($this -> date_format, $mainlog[0][1]);

Change to:

      $date_m = "This Bot hasn't Seen this character online.";
      $mainlog = $this -> bot -> db -> select("SELECT nickname, lastseen FROM members WHERE nickname = '$main'");
      if (!empty($mainlog[0][1]))
      {
         if ($mainlog[0][1] != 0)
         {
            $date_m = gmdate($this -> date_format, $mainlog[0][1]);
          }
       }


Ok, I was wrong... that only semi-fixed it.  Now it does say that there are no alts found if its a non-org member, but if I do an alts on someone that is in org but has an alt that has never been seen it crashes it with:
Fatal error: Cannot use string offset in array in C:\BeBot\Beerraid\core\Alts.php on line 239

As far as the alts thing I have it semi-figured out.  I can get it to show the "Alts" in the string but it isn't clickable.  Been trying to compare with code in the Online.php module but just can't quite get it working.